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China Manufacturer CJMM1 125A 4P PV MCCB DC Moulded case circuit breaker

Short Description:

Application

CJMM1 series moulded case circuit breaker(hereinafter referred to as circuit breaker) is pplicable for AC 50/60HZ power distribution network circuit with rated insulation voltage of 800V, rated operation voltage of 690V and rated operation current from 10A to 630A, it’s used to distribute power and prevent circuit and power supply equipment from damage due to overload, short circuit, under voltage and other faults, it’s also used for infrequent start of motor as well as overload, short circuit and under voltage protection.This circuit breaker owns advantages of small volume, high breaking capacity, short arcing (or noarcing)etc, it can be equipped with accessories like alarm contact, shunt release, auxiliary contact etc, it’s an ideal product for user. The residual current circuit breaker can either be vertically installed (vertical installation) or be horizontally installed (horizontal installation) The product is in accordance with the standards of IEC60947-2 and Gb140482


Product Detail

Product Tags

Product Model

CJMM:Enterprise code
M:Moulded case circuit breaker
1:Design No
□:Rated current of frame
□:Breaking capacity characteristic code/S denotes standard type (S can be omitted)H denotes higher type

Note: There are four types of neutral pole (N pole) for four phases product.The neutral pole of type A is not equipped with over-current tripping element, its always switched on, and it is not switched on or off together with other three poles.
The neutral pole of type B is not equipped with over-current tripping element, and it’s switched on or off together with other three poles(the neutral pole is switched on before being switched off)The neutral pole of type C is equipped with over-current tripping element, and it’s switched on or off together with other three poles(the neutral pole is switched on before being switched off) The neutral pole of type D is equipped with over-current tripping element, it’s always switched on and is not switched on or off together with other three poles.

Table 1

Accessory name Electronic release Compound release
Auxiliary contact,under voltage release,alam contact 287 378
Two auxiliary contact sets,alarm contact 268 368
Shunt release, alarm contact, auxiliary contact 238 348
Under voltage release,alarm contact 248 338
Auxiliary contact alarm contact 228 328
Shunt release alarm contact 218 318
Auxiliary contact under-voltage release 270 370
Two auxiliary contact sets 260 360
Shunt release under-voltage release 250 350
Shunt release auxiliary contact 240 340
Under-voltage release 230 330
Auxiliary contact 220 320
Shunt release 210 310
Alarm contact 208 308
No accessory 200 300

Classification

  • By breaking capacity: a standard type(type S) b higher breaking capacity type(type H)
  • By connection mode: a front board connection, b back board connection, c plugin type
  • By operation mode: a direct handle operation, b rotation handle operation,c electrical operation
  • By number of poles: 1P, 2P, 3P, 4P
  • By accessory: alarm contact, auxiliary contact, shunt release, under voltage release

Normal Service Condition

  • The altitude of the installation site shall not exceed 2000m
  • Ambient air temperature
  • The ambient air temperature shall not exceed +40℃
  • The average value shall not exceed +35℃ with in 24 hours
  • The ambient air temperature shall not be less than -5℃
  • Atmosphere condition:
  • 1There lative humidity of atmosp here shall not exceed 50% at highest temperature of +40℃,and it can be higher atalower temperature,when theaver agelowest temperature in the wettest month doesn’t exceed 25℃ can be 90%,conden sationon product surfacedue to temperature change must be takenin to account.
  • The pollution level is class 3

Main Technical Parameter

1 Rated value of circuit breakers
Model Imax (A) Specifications (A) Rated Operation Voltage(V) Rated Insulation Voltage(V) Icu (kA) Ics (kA) Number of Poles (P) Arcing Distance (mm)
CJMM1-63S 63 6,10,16,20
25,32,40,
50,63
400 500 10* 5* 3 ≤50
CJMM1-63H 63 400 500 15* 10* 3,4
CJMM1-100S 100 16,20,25,32
40,50,63,
80,100
690 800 35/10 22/5 3 ≤50
CJMM1-100H 100 400 800 50 35 2,3,4
CJMM1-225S 225 100,125,
160,180,
200,225
690 800 35/10 25/5 3 ≤50
CJMM1-225H 225 400 800 50 35 2,3,4
CJMM1-400S 400 225,250,
315,350,
400
690 800 50/15 35/8 3,4 ≤100
CJMM1-400H 400 400 800 65 35 3
CJMM1-630S 630 400,500,
630
690 800 50/15 35/8 3,4 ≤100
CJMM1-630H 630 400 800 65 45 3
Note: When the test parameters for the 400V, 6A without heating release
2 Inverse time breaking operation characteristic when each pole of overcurrent release for power distribution is powered on at the same time
Item of test Current (I/In) Test time area Initial state
Non-tripping current 1.05In 2h(n>63A),1h(n<63A) Cold state
Tripping current 1.3In 2h(n>63A),1h(n<63A) Proceed immediately
after No.1 test
3 Inverse time breaking operation characteristic when each pole of over-
current release for motor protection is powered on at the same time.
Setting Current Conventional time Initial State Note
1.0In >2h Cold State
1.2In ≤2h Proceeded immediately after the No.1 test
1.5In ≤4min Cold State 10≤In≤225
≤8min Cold State 225≤In≤630
7.2In 4s≤T≤10s Cold State 10≤In≤225
6s≤T≤20s Cold State 225≤In≤630
4 The instantaneous operation characteristic of circuit breaker for power distribution shall be set as 10in+20%, and the one of circuit breaker for motor protection shall be set as12ln±20%

Outline Installation Size

CJMM1-63, 100, 225, Outline and Installation Sizes (Front board connection)

Sizes(mm) Model Code
CJMM1-63S CJMM1-63H CJMM1-63S CJMM1-100S CJMM1-100H CJMM1-225S CJMM1-225
Outline Sizes C 85.0 85.0 88.0 88.0 102.0 102.0
E 50.0 50.0 51.0 51.0 60.0 52.0
F 23.0 23.0 23.0 22.5 25.0 23.5
G 14.0 14.0 17.5 17.5 17.0 17.0
G1 6.5 6.5 6.5 6.5 11.5 11.5
H 73.0 81.0 68.0 86.0 88.0 103.0
H1 90.0 98.5 86.0 104.0 110.0 127.0
H2 18.5 27.0 24.0 24.0 24.0 24.0
H3 4.0 4.5 4.0 4.0 4.0 4.0
H4 7.0 7.0 7.0 7.0 5.0 5.0
L 135.0 135.0 150.0 150.0 165.0 165.0
L1 170.0 173.0 225.0 225.0 360.0 360.0
L2 117.0 117.0 136.0 136.0 144.0 144.0
W 78.0 78.0 91.0 91.0 106.0 106.0
W1 25.0 25.0 30.0 30.0 35.0 35.0
W2 - 100.0 - 120.0 - 142.0
W3 - - 65.0 65.0 75.0 75.0
Install Sizes A 25.0 25.0 30.0 30.0 35.0 35.0
B 117.0 117.0 128.0 128.0 125.0 125.0
od 3.5 3.5 4.5 4.5 5.5 5.5

CJMM1-400,630,800,Outline and Installation Sizes (Front board connection)

Sizes(mm) Model Code
CJMM1-400S CJMM1-630S
Outline Sizes C 127 134
C1 173 184
E 89 89
F 65 65
G 26 29
G1 13.5 14
H 107 111
H1 150 162
H2 39 44
H3 6 6.5
H4 5 7.5
H5 4.5 4.5
L 257 271
L1 465 475
L2 225 234
W 150 183
W1 48 58
W2 198 240
A 44 58
Install Sizes A1 48 58
B 194 200
Od 8 7

Back Board Connection Cut-out Diagram Plug In

Sizes(mm) Model Code
CJMM1-63S
CJMM1-63H
CJMM1-100S
CJMM1-100H
CJMM1-225S
CJMM1-225H
CJMM1-400S CJMM1-400H CJMM1-630S
CJMM1-630H
Sizes Of Back Board Connection Plug in Type A 25 30 35 44 44 58
od 3.5 4.5*6
deep hole
3.3 7 7 7
od1 - - - 12.5 12.5 16.5
od2 6 8 8 8.5 9 8.5
oD 8 24 26 31 33 37
oD1 8 16 20 33 37 37
H6 44 68 66 60 65 65
H7 66 108 110 120 120 125
H8 28 51 51 61 60 60
H9 38 65.5 72 - 83.5 93
H10 44 78 91 99 106.5 112
H11 8.5 17.5 17.5 22 21 21
L2 117 136 144 225 225 234
L3 117 108 124 194 194 200
L4 97 95 9 165 163 165
L5 138 180 190 285 285 302
L6 80 95 110 145 155 185
M M6 M8 M10 - - -
K 50.2 60 70 60 60 100
J 60.7 62 54 129 129 123
M1 M5 M8 M8 M10 M10 M12
W1 25 35 35 44 44 58

What is DC MCCB?

Understanding DC MCCB: A Comprehensive Guide

In the field of electrical engineering and power distribution, the term “MCCB” appears frequently. MCCB stands for Molded Case Circuit Breaker and is a critical component in protecting circuits from overcurrent, short circuits and other electrical faults. While AC MCCBs are widely discussed, DC MCCBs are equally important, especially in applications involving direct current (DC) systems. This blog aims to demystify DC molded case circuit breakers and discuss their functions, applications and advantages.

What is a DC molded case circuit breaker?

DC Molded Case Circuit Breaker (DC MCCB) or DC Molded Case Circuit Breaker is a circuit breaker specially designed to protect DC circuits. Unlike their AC counterparts, DC MCCBs are designed to address the unique challenges presented by DC, such as the lack of a zero-crossing point and the potential for sustained arcing. These circuit breakers are essential in various industries, including renewable energy, transportation and telecommunications, which commonly use DC power systems.

How does a DC molded case circuit breaker work?

The main function of DC molded case circuit breaker is to interrupt the current in case of overload or short circuit. Here’s a step-by-step breakdown of how it works:

1. Detection: The DC molded case circuit breaker continuously monitors the current flowing through the circuit. If the current exceeds the rated capacity of the circuit breaker, the protection mechanism is triggered.

2. Interruption: When overcurrent is detected, the circuit breaker opens its contacts to interrupt the current flow. This action prevents damage to the circuit and connected equipment.

3. Arc Extinguishing: One of the major challenges in DC systems is the formation of arcs. When the contacts open, an arc forms due to the continuity of the DC current. DC molded case circuit breakers are equipped with arc extinguishing mechanisms, such as arc extinguishing chambers or magnetic blow arc extinguishing devices, to safely dissipate arcs.

4. Reset: After the fault is cleared, the circuit breaker can be reset manually or automatically to resume normal operation.

Main features of DC molded case circuit breaker

DC molded case circuit breakers have several features that make them suitable for DC applications:

- High Breaking Capacity: They are designed to handle high fault currents, ensuring reliable protection even in harsh environments.
- Thermal and Magnetic Trip Units: These units provide dual protection by responding to prolonged overcurrent (thermal) and momentary short circuit (magnetic).
- Adjustable Trip Settings: Many DC MCCBs offer adjustable trip settings, allowing customization to specific application requirements.
- Compact Design: The molded housing design ensures a compact and rugged form factor, making it easy to integrate into a variety of systems.

Application of DC Molded Case Circuit Breaker

DC molded case circuit breakers are widely used in various industries and scenarios:

- Renewable Energy: Solar power systems, wind turbines and energy storage systems often use DC molded case circuit breakers to protect their circuits.
- Electric Vehicles (EV): DC molded case circuit breakers are used in electric vehicle charging stations and on-board systems to ensure safe operation.
- Telecommunications: Telecommunications infrastructure that relies heavily on DC power uses these circuit breakers to protect critical equipment.
- Industrial Automation: DC Molded Case Circuit Breakers are used in various industrial processes using DC motors and drives.

Benefits of using DC molded case circuit breakers

- Enhanced Safety: DC molded case circuit breakers enhance the safety of electrical systems and personnel by providing reliable overcurrent and short circuit protection.
- REDUCED DOWNTIME: Rapid interruption of failures minimizes damage and reduces downtime, ensuring continuous operation of critical systems.
- Cost-Effective: Prevent damage to expensive equipment and reduce maintenance costs, making DC Molded Case Circuit Breakers a cost-effective solution.

In summary

DC molded case circuit breaker is an indispensable component in modern electrical systems, providing strong protection and ensuring the safe operation of DC circuits. Understanding its functions, characteristics, and applications can help engineers and technicians make informed decisions when designing and maintaining DC power systems. As the demand for renewable energy and electric vehicles continues to grow, the importance of DC molded case circuit breakers will only increase, making them an essential part of our power infrastructure.

 


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